Repair Facility
Advanced Turbine & Component Repair Facility
BGGTS has its State of Art Refurbishment facility at Dundigal Hyderabad, India, is an one-stop-shop solution with world class perfection for all customer repair needs
BGGTS over a period of years enhanced both in terms repair capability and service offerings
- Accredited with GE Certification, ISO 9001: 2008, 14001-2004 and OHSAS 18001-2007
- Repair of parts by adopting GE`s cutting edge technology
- GE repair engineering approved and qualified processes and utilizing GE approved and certified consumables
- Extendor modification, uprate component repairs and advance coating application including upgradable shroud coatings
- First of its kind bucket refurbishment facility in India
- F – Technology combustion and hot gas path component repairs
- State of art repairs and Calibration facility for Standard, DLN and MNQC Fuel Nozzles
Client Endorsements
Trusted by industry leaders across India and internationally for world-class gas turbine reliability.
"Excellent facilities for refurbishment of GT components of International class. Plant well laid with care, safety, health, and environment."
Himadir Banerji AECO
Executive Director, AECO
"Excellent facilities. Upkeep is praise worthy. Good team. Safety given priority and importance. Please keep it up. Real educative experience for me."
P. Sur IOCL
Executive Director, IOC Gujarat Refinery
"Very good facility. Good, systematic documentation. Excellent team work. Neat and clean shop floor. Excellent."
N. A. Ramakrishnan NTPC
AGM, NTPC, EOC Noida
"This facility emanates excellence associated with GE. Outstanding leadership and a committed high-performance team. Love the focus on personal and process safety."
Martin Hawkins HMEL
Guru Gobind Singh Refinery, Punjab
"Very good system of keeping all activity up to date & visible by display. Team looks energized & devoted to their work. Great. Keep it up."
Binod Sha RELIANCE
Reliance Jamnagar
"Happy to see a world class facility with a team of dedicated professionals within Indian borders. Wonderful."
P. K. Mondal NTPC
NTPC, EOC Noida
"We are leaving India with an excellent impression of the jobs done in your facilities. Thanks a lot for the great attention and hospitality received here."
Gabriel Lucareui RONZA
RONZA INGENIERIA S.A., Argentina
"Well managed workshop & I appreciate the safety concern followed here. Please keep it up. Thanks."
M. J. Meshram NTPC
AGM, Kawas NTPC
Our Technical Repair Capabilities
State-of-the-art refurbishment processes delivering GE-qualified precision, extended component lifecycle, and OEM-level turbine reliability.
BGGTS Refurbishment Facility
BGGTS provides complete refurbishment of Gas Turbine components to GE specifications from our state-of-the-art facility in Dundigal, Hyderabad. As the only GE-qualified refurbishment center in the region, we employ sound engineering practices to maximize turbine availability while reducing maintenance expenditure.
- First-of-its-kind bucket refurbishment facility in India
- F-Technology combustion and hot gas path component repairs
- GE-Certified Consumables: Adopted cutting-edge processes approved by GE Repair Engineering
- Calibration Facility for Standard, DLN, and MNQC Fuel Nozzles
Repair Process Qualification
Engineered repair procedures conform rigorously to OEM drawing tolerances and specifications, audited for compliance and reproducibility.
- GE Repair Engineering review & approval
- Standardized piece-part qualification tooling
- Rigorous metallurgical testing before release
Nozzle Repairs
Precision tuning restores nozzle segment area, harmonics, and deflection tolerances using GE proprietary measurement systems.
- Frame-6B & 9E non-pressurized conversions
- Cloth & brush seal replacement and upgrades
- Advance Thermal Barrier Coatings (TBC)
- Cast iron diaphragm welding to OEM specs
Renewalloy™ Repairs
GE Renewalloy™ repair technology replaces traditional welding techniques, offering superior mechanical integrity and distortion-free parts.
- Eliminates Heat Affected Zones (HAZ)
- Shorter cycle times with repeat repairability
- Restores surface erosions & craze cracking
- Trailing edge metal loss recovery
Shroud Repairs
Minimizes bucket tip clearance leakage, protects casing shells from the hot gas path, and structurally supports nozzle segments.
- Honeycomb up-rate conversions (Fr 5, 6B, 9E, F-Class)
- HR 120 shroud abradable coating applications
- Significant boost to turbine output and heat rate
Combustion Components
Full refurbishment for Transition Pieces, Liners, Caps, Flow Sleeves, and seals subject to extreme thermal and mechanical stress.
- Robotic plasma & HVOF thermal barrier coatings
- Extendor modifications to lengthen intervals
- Audit gauge dimensional verification
Fuel Nozzle Assemblies
Sophisticated disassembly, ultrasonic cleaning, and precision tuning for B, E, and F-Class Standard, DLN, and MNQC fuel nozzles.
- Calibrated sonic flow test bench for gas & liquid
- Re-tuned precisely to original flow and pressure
- Prevents combustion dynamics and heat imbalance